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Illinois Excavator Parts - Excavators are instrumental for completing building projects on time and on budget. They are far more efficient compared to manual labor and can move heavy loads of dirt in mere minutes. Besides being utilized in construction, this equipment is popular in a variety of industries including bridge and road work, agriculture and landscaping. Also called diggers, 360-degree excavators and mechanical shovels, tracked models are sometimes referred to as trackhoes. There are many applications for excavators and their attachments including forestry, snow removal with snowplow attachments and a snowblower, material handling, river dredging, construction, brush cutting with a hydraulic saw and mower attachments, digging trenches, holes and foundations, mulching for forestry, working alongside a pile driver for driving piles, grading and landscaping, regular and open-pit mining, demolition work with hydraulic claw attachments and a breaker, drilling footings and for rock blasting with an auger attachment or hydraulic drill. An excavator is a popular kind of heavy construction equipment made up of particular parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is located on top of an undercarriage that features either wheels or tracks. Excavators have evolved from steam shovels of yesteryear. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The hydraulic cylinders feature linear actuation making them different from excavators that are cable-operated, relying on steel ropes and winches instead. Excavator Models Hydraulic excavators come in a variety of different models and sizes. Tiny and compact models weigh approximately 2k lbs. while the largest models weigh in around 2m lbs. Three hydraulic pumps are utilized by modern hydraulic models instead of relying on mechanical drivetrain configurations. Two of the pumps supply high-pressure oil for the track motors, swing motor, arms and accessories. The third low-pressure pump supplies power for pilot control of the spool valves. This design offers less required physical effort for operating the controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These pumps are arranged in the excavator in a variety of formats depending on different manufacturer models. The House and the Undercarriage The two main aspects of the machine are made by the undercarriage and the house. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house features the engine, hydraulic oil tanks fuel, counterweight and the operator cab. A center pin connects the undercarriage to the house. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This setup enables the machine to traverse 360 degrees freely. The house is attached to the main boom and various configurations are available. The most common type of booms are the mono booms. This type features zero movement besides straight up and down. The knuckle boom enables the machine to move right and left in line. Typically an option on compact excavators, the booms’ base has a hinge option that enables it to pivot one-hundred and eighty degrees independently to the house. Triple articulated booms are also on the market. A dipper arm is attached to the end of the boom. This arm creates the necessary digging force to drag the bucket through the ground. The length of the stick is optional depending on whether breakout power or reach is necessary. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. A bucket is typically attached to the end of the stick. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General purpose buckets are usually stronger and smaller with hardened teeth and side cutters to break up rocks and difficult ground. There are many different buckets of varying sizes for different applications. Numerous attachments can be used for ripping, lifting, cutting, boring, crushing, and more. Prior to the ‘90s, all excavating equipment came with a conventional counterweight that was suspended off of the back of the machine. This design enabled the machine to conquer more digging force and lifting capacity. This design was not ideal for working in confined locations. Today’s machines have been designed with the counterweight to stay in the width of the tracks for a much more user-friendly design. The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Certain excavators have switches to allow the operator to decide on which configuration they want to use during operation. Regular excavation and bucket jobs have been surpassed by hydraulic excavators. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. Some models come with a quick coupler feature to increase efficiency while simplifying the attachment mounting process. Excavators often work beside loaders and bulldozers. The majority of medium and compact sized wheeled models have a dozer blade or a backfill blade. The horizontal dozer blade attaches to the machines’ undercarriage. It is commonly employed for leveling and pushing items into a hole. 8 Main Excavator Types There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction. Steam Shovel One of the first kinds of excavators were steam shovels. They relied on steam energy while today’s models use electric or diesel motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are used for digging around objects that may interfere with a typical backhoe. Backhoe Backhoes are one of the most popular kinds of excavators. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The operator can scoop earth toward the machine as the design has the bucket facing the operator’s cab. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine. Dragline Excavator A dragline excavator resembles a backhoe and includes various cables and lines to facilitate the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The cable and booms let users work over wet or unstable ground and in difficult locations unattainable by regular models. Skid Steer Excavators Skid steers are designed with their booms and buckets facing away from the operator. This design allows attachments to reach over the cab as opposed to around it. This design makes skid steers useful for negotiating tight turns and narrow locations. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space. Suction Excavator The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is transferred back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes. Crawler Excavators Crawlers run on two tracks and not wheels. They are popular in the mining and construction industries. Crawlers are also known as compact excavators. They lift heavy debris and soil by using hydraulic power components. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in speed compared to other models but offer superior balance, flexibility and stability. Long Reach Excavators The long reach model features longer arm and boom options. Long reach excavators are excellent for hard-to-reach locations. The extendable arm offers more than 100 feet of horizontal reach. These machines are often used for demolition in applications working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting. Bucket Wheel Excavator Bucket-wheel excavators have a sizeable front wheel that has built-in shovels and buckets. Dirt and rocks are scooped up within the buckets as the wheel rotates. Materials are transferred onto a conveyor belt that makes up a portion of the machine. The belt carries the material into a bin that may be part of the model or separate.