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Batteries utilized for forklifts are sold in terms of amp-hour capacity, connector location, physical size and voltage. The lift truck nameplate will state the right amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual will likewise have the correct battery details for the forklift.
There are 2 main kinds of electric lift truck batteries: Flooded or Sealed. A sealed battery is also known as "maintenance free" or VRLA and does not require the adding of water. Sealed batteries however make use of a chemical reaction to be able to maintain right fluid level throughout the life of the battery. A flooded battery needs water to be added frequently to be able to guarantee the exact electrolyte level inside the battery.
Nearly all lift truck could accommodate different battery sizes. The battery must be chosen so as to fit inside the dimensions of the battery compartment. Most battery providers can supply a battery listing of correct sizes which are recommended for your particular forklift.
With electric forklifts, the battery is also used as a counterweight. The capacity of the forklift would be based upon exact least weights of the battery. Abide by the details specified on the lift truck nameplate so as to guarantee you are utilizing a battery which meets least weight specified.
Battery chargers need to be rightly matched to the specific battery which is being charged. It is essential to guarantee the charger has enough amp-hour capacity to be able to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity has to be with 10 percent of the amp-hour capacity of the battery to be able to ensure the most effective charging. Previous to starting the charging cycle, be sure the battery is first connected to the charger. Always check the battery information like for instance the battery weight, voltage and amp-hour capacity with the information supplied on the battery nameplate.
Always check to see if the right type of charger is being utilized to be able to charge the battery. Nearly all of the newer chargers could safely charge various types of batteries and will thusly be labeled as capable of accepting all batteries. Using an older charger, for example in order to charge only flooded batteries could be dangerous if used for sealed batteries and damage to both battery and charger would occur. It is a good habit to firstly check the instruction plate on the charger in order to make certain it can accept the type of battery you wish to charge.
If handling flooded batteries, it is important to only add the necessary water when the battery has been charged. This practice will prevent the spattering of electrolyte out of the battery as it is being charged.
Some information for improving the life of a battery consist of: at all times keep the battery unsoiled regardless of kind and for flooded batteries specifically, keep their fluid levels maintained. One more general rule is to charge the battery and let it rest for an 8 hour period before using. Utilize an "equalizing" charge every 5th charge to be able to keep all cells topped up at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity prior to recharging.
Electric forklifts can be outfitted along with a vast variety of gadgets that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that will disable the lifting circuit and sound an alarm so as to notify after the battery has been discharged to a present level. There are more straightforward gas gauge meters on the market also. Using those monitoring equipments would help prevent battery and truck damage from severely discharging the battery through use.