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Without doubt, lift truck parts would eventually wear out and need replacing. The option of purchasing new parts can become expensive so one more idea is to purchase used parts. This could save a lot of money in the long run. It is a good idea to buy used forklift parts which have been reproduced. These components will guarantee that you are getting parts which would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken components is a more cost effective way in general compared to rebuilding. With rebuilding parts, just the components that are broken or worn out get changed, which means that other wearable parts can break down soon after purchase.
Remanufacturing on the other hand provides the best guarantee for used parts. Remanufactured components are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more rationale why remanufactured components overall run so much better. Whichever component within the part is new and this offers far longer life to the second-hand part. Based on the lift truck parts that are being redone, the cleaning process and the whole remanufacturing process will vary.
Replacing and Testing Parts
The engines are cleaned after a complete disassembly. Different engine parts like for instance rings, pistons, spark plugs, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A complete examination is done to be able to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement parts used on transmission components meet OEM specifications.
Wearable parts
A few parts like for example the water pump, torque converters, the alternator, the starter and steer axles could obtain longer serviceability after being reproduced and having all wearable components replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can likewise be reproduced with replacing all aged and worn out parts. Not like different forklift components the control card can only have the worn and aged parts replaced.
OEM Specs
Remanufactured components are thoroughly inspected upon reassembly to guarantee they are in top condition before being sold. It is important when obtaining reproduced parts to make sure they have undergone the proper testing and inspection procedures. On certain bigger components like for instance steer axles, engines and transmissions, OEM specification replacement components must be used.
The dealer of used forklifts and components could ensure that the reproduced components have met OEM specifications and that these components meet industry standards. Lots of details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of reproduced components compared to the components that were only rebuilt.